Roughly two years ago I separated the shell from the pan so that I could rebuild the shell - i.e. remove the rusty bits. Here we are, two busy years later and I am now able to put the two back together. The primary reason was that in changing the engine mount from swing axle to IRS I needed to add engine mounts for the IRS hanger and to do that I need a location for each side. The most sensible way was to use the engine and transaxle. So once the shell was atatched to the pan we mated an engine case and my new to me Rancho Pro Street tranny.
That gives me the location for the mounts.

Moving the shell onto the pan |

Silly... |

2 years after we separated them, they are back together |

taking the fan off the engine |

engine and tranny hanging |

Goran and I enjoying being in the car |

I think it looks pretty darn good considering what it looked like 2 years ago |

The original rear notch seats fit well |

Original VW mounts - but how to weld them to that thin skin. |

Reinforcing plate for the newly designed engine hangers |

My design for a modified engine mount. |

a mock up in 20 guage |

the final version in 12 guage |

Slot through which the revised engine mount will be placed |

slides into the slot |

welded in place |

supporting the engine |

the other side |

Next major repair - the roof section |